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| Spindles |
60000 |
35136 |
21840 |
1,16,976 |
| Capacity |
36 Tons |
26 Tons |
24 Tons |
86 TONS |
| Products |
PSF |
PV & VSF |
PSF |
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| Ports |
Road
accessable |
Road
accessable |
Road accessable |
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| Transport |
Kalwakuthy-Jadcherla
Road |
Kalwakuthy Jadcherla
Road |
Kalwakuthy
Jadcherla Road |
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| Spinning Equipments |
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| Mixing |
LMW Bale
plucker |
LMW Bale
plucker |
Truetzschler Blendomat |
| Blowroom |
Trumac/LMW |
LMW |
Truetzschler
MX-U |
| Carding |
Trumac/LMW |
LMW LC333 |
Truetzschler TC5 |
| Drawframe |
LMW/Reiter( ) |
LMW LD2 |
LMW LD2 |
| RSB |
LMW/Reiter |
LMW LRSB-851 digital |
Reiter RSBD 22 |
| Simplex |
LMW |
LMW LF4200A |
LMW LF 4200A |
| Ring Frame |
LR6 |
LR60 AX Auto Doffing |
LMW LR9AXL, Zinser 351 |
| Autoconer |
Muratec 21C |
Muratec 21C |
Schlafhorst X5
Link winder |
| TFO |
Volkmann focus |
Volkmann fusion |
-- |
| YCP |
Seiger |
Seiger |
-- |
| Humidification |
Batliboi |
Batliboi |
LUWA |
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New OM Unit II at Urukondapet
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- New Om Unit II Machinery of 23000 spindles
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Mixing
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- In Mixing department the bales of fibres are made to small tufts and fibres will be layered in blended proportion.
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Blow Room [ MBO LB-3/2, MO LB -3/5 , Flexiclean LB 5/6]
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- Openning fibres by removing the foreign matter as the waste. The foreign matter consists mainly of fused fibres/chips
- To mix thoroughly the different fibres of mixing (eg. Polyester & Viscose) so as to give a homogeneous blending.
- To transfer the fibre to carding department by LA-5/6 Fan & chute feed system.
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Carding [LC-300A V-3 / LC-333 with AutoLeveller & Fine feed. LA-7/5 & LA 7/6]
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- Individualize the fibres through carding action.
- Open the fibres by removing fused fibres/chips as waste.
- Remove the neps and short fibres present in the fibres as a Flat waste.
- To prepare sliver in coiled form with uniformity and required Hanks measured by Auto Leveller.
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Draw Frame [LDO/6,/LRSB-851 Digital], Reiter
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- Doubling & Drafting of sliver.
- Parallelization, Strengthening & Individualization of sliver.
- In built digital auto leveller in LRSB Draw frame to produce even & uniform sliver.as per required Hank.
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Simplex
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- The draw frame Sliver is fed into this frame and it passes between four pair of rollers and the sliver is condensed. The condensed drafted sliver now called as rove is twisted and wound in to packages. The package is built layer by layer with a system by use of a variation of the lift timed to give a shape of package that will hold the soft low twisted rove, required to unwind at the spinning department.
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Ring Frame [LR-6 S]
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- Twist the drafted fibre to generate count. Wind the yarn onto bobbins in a suitable package for further process.
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Autoconer
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- To wind spinning yarn on to final cone after detecting & removing defects from yarn by yarn clearer leopfe if any in spinning yarn with a suitable cone package.(spliced yarn).
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TFO
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- The method of twisting two or more single yarns is called doubling or folding or ply twisting. Such yarns are designated as doubled yarn, folded yarn or plied yarn and the machines intended for the purpose are called doublers, ply-twisters or two-for-one (TFO) twisters.
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Packing
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- Pack the finished yarn in cartons/pallets as per the customer requirements.
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- Newly installed Unit 'YP Block' at Kalwakurthy
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